Training
Syllabus:
COMPRESSOR OPERATION, MAINTENANCE & TROUBLESHOOTING
INTRODUCTION:
Production continuity is a keyword in any process
of production activities, in which power system play important role to keep all
of the operation.
Compressor is known for its capability to store
energy in the form of air pressure. In industrial application, compressors are
completed with auxiliaries to control the air flow, pressure, and actuators.
Compressors will become advantage if it’s operated and maintained properly.
Compressors principles and their system performance however should be
understood by operator and any person who get involved with them to increase
performance of the operation, maintenance, safety, etc.
TRAINING OUTCOME:
In this training, compressors will be discussed
from its principle, application, components and its maintenance. Moreover,
their control system to improve performance and safety will also be introduced.
After completion of this training participant will understand about the basic
principle, application and control system that will help them for improving
safety and problem solving on operation and maintenance activities.
TRAINING MATERIAL OUTLINE:
1. FUNDAMENTALS:
a. Explain the theory of air/gas compression.
b. Describe how altitude and moisture affects the compression of air.
c. Describe the principles of operation of positive displacement and
dynamic compressors.
d. Define air compression terminology such as absolute and gauge pressures,
compressor
e. Displacement and compressor capacity, free air, volumetric efficiency,
single and double acting, single and multistage.
f.
Given relative data, perform basic calculations to
solve for compressor displacement and compressor volumetric efficiency.
2. RECIPROCATING COMPRESSORS:
a. State and describe the different types of single and multi-stage reciprocating
compressors, state the function of the various compressor parts, including
valves.
b. Describe the methods employed to cool air or gas during compression.
c. List and describe the different types of prime movers used for
compressors.
3. ROTARY COMPRESSORS:
Describe the principles of operation, their application, volume and
pressure capabilities, methods of regulation, advantages and disadvantages of
the following types of (positive displacement) rotary compressors:
a. sliding vane
b. the lobe type
c. roots type
d. screw
e. liquid-sealed
4. CENTRIFUGAL AND AXIAL COMPRESSORS:
a. Describe the design and operation of the volute and diffuser type
centrifugal compressors.
b. Describe the design and operation of the single-stage double-flow and
the four-stage centrifugal compressors.
c. Describe the design and operation of an axial flow compressor.
d. State the causes and remedies of compressor surging.
5. COMPRESSOR SYSTEM AUXILIARIES:
a. Describe the design and operation
of intercoolers and aftercoolers; state their location within the system,
describe the maintenance requirements of these components.
b. State the need for air receivers,
their preferred location, and the inspection and maintenance requirements as
per Code.
c. Describe the use of air filters,
list and provide a description of the different types commonly used.
6. OPERATION, CONTROL AND
MAINTENANCE:
a. Explain the following methods
employed to control compressor output:
Ø Start/stop, dual control
Ø Variable-speed
Ø Suction line valve
Ø Suction or discharge valve
Ø Adjustable stroke
Ø Variable clearance volume
b. List and describe the operation
of the various types of controllers and safety devices used in a compressed air
system. Describe how these devices can be tested while system is in operation.
c. Describe the internal and
external methods of compressor lubrication.
d. State the various operational
checks done by an operator on both the compressor(s) and the compressed air/gas
system to ensure safe and efficient operation.
e. State the preventive maintenance
requirements of compressors, auxiliaries, piping and receivers.
f.
State the
probable causes of compressed air/gas compressor, receiver or pipeline
explosions.
7. ACT, REGULATIONS AND CODES:
The candidate is expected to be
able to locate information relating to the staffing, operation, maintenance,
inspection, and testing of the compressor plant and its equipments.
8. SAFETY:
The candidate is expected to be
able to fully explain the dangers associated with the operation of a compressor
plant and all its components, and state the precautions to be taken to minimize
or prevent such dangers.
WHO
SHOULD ATTEND THIS TRAINING?:
The training can be important for all personnel
involved with the design, installation, maintenance, operation and servicing of
compressor and their basic
systems.
INSTRUCTOR : Dr.Ir.
Paryana Puspaputra, M.Eng., and Team
VENUE : Yogyakarta (Ibis Styles Hotel/
Ibis Malioboro Hotel/ Jambuluwuk
Hotel/ Cavinton Hotel/ Grand Zuri
Hotel, dll)
TRAINING DURATION : 4 days
TRAINING TIME :
2. 12 Feb 2019-15 Feb 2019
3. 26 Mar 2019-29 Mar 2019
4. 23 Apr 2019-26 Apr 2019
5. 07 Mei 2019-10 Mei 2019
6. 24 Jun 2019-27 Jun 2019
7. 15 Jul 2019-18 Jul 2019
8. 27 Agust
2019-30 Agust 2019
9. 24 Sep 2019-27 Sep 2019
10. 14 Okt
2019-17 Okt 2019
11. 26 Nop
2019-29 Nop 2019
12. 17 Des 2019-20 Des 2019
INVESTMENT PRICE/PERSON :
1. Rp. 8.500.000/person (full fare) or
2. Rp. 8.250.000/person (early bird,
payment 1 week before training) or
3. Rp. 7.950.000/person (if there are 3
persons or more from the same company)
FACILITIES FOR PARTICIPANTS:
1. Training Module
2. Flash Disk contains training material
3. Certificate
4. Stationeries: NoteBook and
Ballpoint
5. T-Shirt
6. Backpack
7. Training Photo
8. Training room with Full AC facilities and multimedia
9. Lunch and twice coffeebreak
every day of training
10. Qualified Instructor
11. Transportation for participants from hotel of
participants to/from hotel of training – VV (if minimal participants is 4
persons from the same company)